The Custom Motorcycle Magazine

The Need for Speed with Revolution Performance

By Jordan Mastagni, Photography by Jordan Mastagni
Sweet Tracker The Need For Speed With Revolution Performance Grease Cams
10 After dabbing some assembly lube on the Screamin’ Eagle cams, Eric installed them one at a time, lining up each cam’s timing marks.
Sweet Tracker The Need For Speed With Revolution Performance Grease Cams
10 After dabbing some assembly lube on the Screamin’ Eagle cams, Eric installed them one at a time, lining up each cam’s timing marks.
  • Sweet Tracker The Need For Speed With Revolution Performance Timing Marks
    11 As you can see, the timing marks (arrows) must be lined up in order for installation to be accurate.
    Sweet Tracker The Need For Speed With Revolution Performance Timing Marks
    11 As you can see, the timing marks (arrows) must be lined up in order for installation t
  • Sweet Tracker The Need For Speed With Revolution Performance Cam Cover Gasket
    12 With the cams in, Eric installed the Cometic cam cover gasket and re-installed the cam cover.
    Sweet Tracker The Need For Speed With Revolution Performance Cam Cover Gasket
    12 With the cams in, Eric installed the Cometic cam cover gasket and re-installed the cam
  • Sweet Tracker The Need For Speed With Revolution Performance Lifters
    13 Eric wanted to install the new Screamin’ Eagle tappets (lifters) before moving on to cylinder installation. He made sure to lube the lifters excessively before installing them.
    Sweet Tracker The Need For Speed With Revolution Performance Lifters
    13 Eric wanted to install the new Screamin’ Eagle tappets (lifters) before moving on to c
  • Sweet Tracker The Need For Speed With Revolution Performance Tighten Lifter Block
    14 After he installed the lifters, he tightened the lifter blocks to factory spec.
    Sweet Tracker The Need For Speed With Revolution Performance Tighten Lifter Block
    14 After he installed the lifters, he tightened the lifter blocks to factory spec.
  • Sweet Tracker The Need For Speed With Revolution Performance Ring Clearance
    15 Next, Eric needed to check the clearance of the piston rings to the RevPerf cylinders with a feeler gauge. He did this by taking the piston rings and placing them in the cylinder bore. This step should never be skipped. Eric says that if the pistons are smaller or larger by thousandths of an inch, the consequences can be dire.
    Sweet Tracker The Need For Speed With Revolution Performance Ring Clearance
    15 Next, Eric needed to check the clearance of the piston rings to the RevPerf cylinders
  • Sweet Tracker The Need For Speed With Revolution Performance Oil Ring
    16 The oil rings needed to be shaved just a tad, so he removed some material with a bench grinder. He then test fit them in the bores again and everything checked out so he moved on to installing the cylinders.
    Sweet Tracker The Need For Speed With Revolution Performance Oil Ring
    16 The oil rings needed to be shaved just a tad, so he removed some material with a bench
  • Sweet Tracker The Need For Speed With Revolution Performance Install Pistons
    17 Eric installed the pistons onto the rods with the provided piston wristpins and circlips, and slid the cylinders down over the rings simultaneously. He dabbed assembly lube on the piston skirts for when the bike’s initially started.
    Sweet Tracker The Need For Speed With Revolution Performance Install Pistons
    17 Eric installed the pistons onto the rods with the provided piston wristpins and circli
  • Sweet Tracker The Need For Speed With Revolution Performance Cylinder Gasket
    18 With the cylinders and pistons installed, Eric placed the cylinder gaskets atop the cylinders since he was ready to install the new heads.
    Sweet Tracker The Need For Speed With Revolution Performance Cylinder Gasket
    18 With the cylinders and pistons installed, Eric placed the cylinder gaskets atop the cy
  • Sweet Tracker The Need For Speed With Revolution Performance Reinstall Heads
    19 One at a time, Eric installed the reworked heads onto the cylinders. Eric says it doesn’t matter which cylinder head is installed first. Every mechanic has his own method of doing things. Eric started with the rear head.
    Sweet Tracker The Need For Speed With Revolution Performance Reinstall Heads
    19 One at a time, Eric installed the reworked heads onto the cylinders. Eric says it does
  • Sweet Tracker The Need For Speed With Revolution Performance Test Fit Covers
    20 Some test fitting of the stock pushrod tube covers to see if they’d clear RevPerf’s cylinders’ fins. No problem. I took some Scotch-Brite to the pushrod covers since I wanted to get rid of any bit of chrome on the bike.
    Sweet Tracker The Need For Speed With Revolution Performance Test Fit Covers
    20 Some test fitting of the stock pushrod tube covers to see if they’d clear RevPerf’s cy
  • Sweet Tracker The Need For Speed With Revolution Performance Torque Heads
    21 The pushrod tube covers fit so Eric installed the other head and torqued the heads to factory spec.
    Sweet Tracker The Need For Speed With Revolution Performance Torque Heads
    21 The pushrod tube covers fit so Eric installed the other head and torqued the heads to
  • Sweet Tracker The Need For Speed With Revolution Performance Intake Manifold
    22 Back on went the intake manifold…
  • Sweet Tracker The Need For Speed With Revolution Performance Pushrods
    23 …followed by the stock pushrods.
  • Sweet Tracker The Need For Speed With Revolution Performance Reinstall Rocker Box
    24 With the stock pushrods back in place, the rocker boxes were re-installed and the engine was buttoning up nicely. The only thing left for this installment…
    Sweet Tracker The Need For Speed With Revolution Performance Reinstall Rocker Box
    24 With the stock pushrods back in place, the rocker boxes were re-installed and the engi
  • Sweet Tracker The Need For Speed With Revolution Performance Rocker Box Button
    25 …was to button up the rocker box covers.
Sweet Tracker The Need For Speed With Revolution Performance Reassemnled Engine
26 Overall, installation was a snap thanks to Eric. The two-tone finish is definitely cool and hopefully the 1,250cc bump will make some good power. Next month, we’ll bring you the dyno results after we install the SuperTrapp pipes, Daytona Twin-Tec ignition, and Mikuni HSR42 carburetor. Stay tuned…
Sweet Tracker The Need For Speed With Revolution Performance Reassemnled Engine
26 Overall, installation was a snap thanks to Eric. The two-tone finish is definitely cool and hopefully the 1,250cc bump will make some good power. Next month, we’ll bring you the dyno results after we install the SuperTrapp pipes, Daytona Twin-Tec ignition, and Mikuni HSR42 carburetor. Stay tuned…

Source:

Bennett's Performance
(562) 498-1819
bennettsperformanceinc.com

Harley-Davidson
Contact your local dealer
harley-davidson.com

Revolution Performance
(866) 892-2109
revperf.com

By Jordan Mastagni
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