The Custom Motorcycle Magazine

Under Budget | Illusion's 27-Tooth Motor Sprocket

Reduce RPMs Easily And Inexpensively

By Ronnie W. Powell, Photography by Ronnie W. Powell
Illusions 27 Tooth Motor Sprocket 1
  • Illusions 27 Tooth Motor Sprocket 9
    09. The compensating sprocket, primary chain, and clutch hub were then removed.
    Illusions 27 Tooth Motor Sprocket 9
    09. The compensating sprocket, primary chain, and clutch hub were then removed.
  • Illusions 27 Tooth Motor Sprocket 10
    10. Here is the stock 25-tooth compensating sprocket (left) and the Illusion 27-tooth sprocket (right).
    Illusions 27 Tooth Motor Sprocket 10
    10. Here is the stock 25-tooth compensating sprocket (left) and the Illusion 27-tooth spr
  • Illusions 27 Tooth Motor Sprocket 11
    11. With all the parts removed, Steven cleaned all the gasket surfaces and inspected the shafts and chain tensioner for wear. Using the Illusion sprocket and chain and stock clutch hub, he slid the assembly back into position.
    Illusions 27 Tooth Motor Sprocket 11
    11. With all the parts removed, Steven cleaned all the gasket surfaces and inspected the
  • Illusions 27 Tooth Motor Sprocket 12
    12. He then added a couple of drops of red thread locker to the sprocket nut and torqued it to 150 lb-ft. This time the screwdriver and rag were wedged into the lower strand of the sprocket.
    Illusions 27 Tooth Motor Sprocket 12
    12. He then added a couple of drops of red thread locker to the sprocket nut and torqued
  • Illusions 27 Tooth Motor Sprocket 13
    13. Moving to the clutch hub, Steven applied red thread locker and torqued the mainshaft nut to 75 lb-ft. He then replaced the release plate, retaining ring, and jam nut. The word "OUT" stamped on the release plate should face outward.
    Illusions 27 Tooth Motor Sprocket 13
    13. Moving to the clutch hub, Steven applied red thread locker and torqued the mainshaft
  • Illusions 27 Tooth Motor Sprocket 14
    14. Steven adjusted the cold primary chain to 5/8 inch deflection on the top and tightened the tensioner nut.
    Illusions 27 Tooth Motor Sprocket 14
    14. Steven adjusted the cold primary chain to 5/8 inch deflection on the top and tightene
  • Illusions 27 Tooth Motor Sprocket 15
    15. Next, Steven installed the primary gasket on the two outside pins (one shown by red arrow) and applied the two inspection bolt gaskets to the standoffs inside the primary (yellow arrows).
    Illusions 27 Tooth Motor Sprocket 15
    15. Next, Steven installed the primary gasket on the two outside pins (one shown by red a
  • Illusions 27 Tooth Motor Sprocket 16
    16. Steven then installed the primary cover and tightened all the outer bolts according to spec, and then added the required amount of H-D SNY3 synthetic lubricant followed by the inspection cover and clutch cover.
    Illusions 27 Tooth Motor Sprocket 16
    16. Steven then installed the primary cover and tightened all the outer bolts according t
  • Illusions 27 Tooth Motor Sprocket 17
    17. On a testride, Steven took this photo of his speedometer/tachometer as he cruised near 65 mph and 2,700 rpm. That's a 5-mph improvement over the 60 mph he was getting at 2,700 rpm.
    Illusions 27 Tooth Motor Sprocket 17
    17. On a testride, Steven took this photo of his speedometer/tachometer as he cruised nea

Sources

Illusion Motorsports
(714) 894-1942
www.illusionmotorcycles.com

By Ronnie W. Powell
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