The Custom Motorcycle Magazine

1989 Harley Davidson FLHS Engine Remanufacturing Part 2

Part 2: Reinstall

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1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Evolution Engine
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    04. The Spyke rotor and stator were installed on the crankshaft.
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    05. The Spyke voltage regulator was installed in the OE location and plugged into the stator through the engine case.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    05. The Spyke voltage regulator was installed in the OE location and plugged into the sta
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    06. The stock ignition module was fried, so we went with an adjustable offering from Compu-Fire.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    06. The stock ignition module was fried, so we went with an adjustable offering from Comp
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    07. The Compu-Fire unit was easily secured in place.
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    08. The stock primary, starter, and clutch were reinstalled.
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    09. With the drivetrain in line and adjusted correctly, the top motor mount was tightened down.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    09. With the drivetrain in line and adjusted correctly, the top motor mount was tightened
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    10. A clean motor needs a clean carburetor, so we opted for a new S&S Super E.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    10. A clean motor needs a clean carburetor, so we opted for a new S&S Super E.
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    11. The S&S carb and Evo-specific manifold bolted into place with nary an issue.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    11. The S&S carb and Evo-specific manifold bolted into place with nary an issue.
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    12. The Mooneyes universal backing plate and K&N 4-inch air cleaner were bolted to the Super E carb.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    12. The Mooneyes universal backing plate and K&N 4-inch air cleaner were bolted to the Su
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    13. The air cleaner was topped off with a beautifully cast Mooneyes finned aluminum cover.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    13. The air cleaner was topped off with a beautifully cast Mooneyes finned aluminum cover
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    14. We also used a cast Mooneyes finned aluminum cover for the cone as well.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    14. We also used a cast Mooneyes finned aluminum cover for the cone as well.
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    15. All of the oil lines were reinstalled and clamped into place.
  • 1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    16. With the remanufactured power plant safely back in our bike, this chapter of our project FLHS is now concluded.
    1989 Harley Davidson Flhs Engine Remanufacturing Part 2 Engine Reinstall
    16. With the remanufactured power plant safely back in our bike, this chapter of our proj

Sources
Compu-Fire (562) 803-1700 | compufire.com
Harley-Davidson Motor Co. (414) 343-4056 | harley-davidson.com
Harley-Davidson of Anaheim/Fullerton (714) 871-6563 | harleyfullerton.com
K&N Engineering (800) 858-3333 | knfilters.com
Mooneyes (800) 547-5422 | mooneyesusa.com
S&S Cycle 608-627-1497 | sscycle.com
Spyke (562) 803-1700 | spyke1.com

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