The Custom Motorcycle Magazine

New Project Bike

By Jake Knoerr, Photography by Jake Knoerr
  • Installing New Gauges Top Screw
    4. We decided to start out easy with the handlebar-mounted clock. The clock mounts to the left-side clutch lever perch top screw, either screw will work, top or bottom, depending on what height handlebars are on your bike. We used a drop of thread locker on the threads and torqued the screw to 60-80 in-lb, after positioning the mounting bracket.
    Installing New Gauges Top Screw
    4. We decided to start out easy with the handlebar-mounted clock. The clock mounts to the
  • Installing New Gauges Thread Locker
    5. The stainless steel mounting screw comes with thread locker already applied to the threads. We slid the screw through the bracket and screwed the clock onto the threads until the screw was snug.
    Installing New Gauges Thread Locker
    5. The stainless steel mounting screw comes with thread locker already applied to the thr
  • Installing New Gauges Tightened Clock
    6. We then tightened the clock to where we wanted it. We sat on the bike with our hands on the bars and with a quick glance we could read the clock easily. Now we won't have to toggle through to the clock setting on the new speedo/tach to see when dinner is.
    Installing New Gauges Tightened Clock
    6. We then tightened the clock to where we wanted it. We sat on the bike with our hands o
  • Installing New Gauges Combination Gauge
    7. Next we were ready to swap out the speedo. You can order your new speedo/tach combination gauge with preset mileage.
    Installing New Gauges Combination Gauge
    7. Next we were ready to swap out the speedo. You can order your new speedo/tach combinat
  • Installing New Gauges Battery Terminal
    8. To avoid doing something stupid, like shorting out a component, we disconnected the batteries ground cable from the battery terminal. All H-D battery cable bolts are metric with a 10mm head. Just to be safe, we placed a shop towel between the cable and the battery to prevent the cable from making contact with the terminal and possibly causing an arc.
    Installing New Gauges Battery Terminal
    8. To avoid doing something stupid, like shorting out a component, we disconnected the ba
  • Installing New Gauges Removed Dash
    9. Once the electricity was disconnected, we were ready to remove the dash. We began by removing the acorn nut and washer. With a blanket or a thick bath towel placed on the gas tank, we carefully pulled the dash up and off the center mounting stud and laid it over on the blanket.
    Installing New Gauges Removed Dash
    9. Once the electricity was disconnected, we were ready to remove the dash. We began by r
  • Installing New Gauges Speedometer
    10. The speedometer is held in place by a plastic ring that also locates the speedo in the correct orientation to the dash housing. There are three plastic tabs on the rear of the speedo that lock in place on the ring. To remove the dash, we gently pried back on each tab while lifting that section of the ring: the ring slot (A), the ring locating lug (B) that indexes on the pin on the underside of the dash, and one of the tabs (C) on the back of the speedo.
    Installing New Gauges Speedometer
    10. The speedometer is held in place by a plastic ring that also locates the speedo in th
  • Installing New Gauges Electrical Connection
    11. Last to be removed was the electrical connection. We disenged the connection by gently prying the side clasps (arrows) of the connector and then pulling the plug from the socket.
    Installing New Gauges Electrical Connection
    11. Last to be removed was the electrical connection. We disenged the connection by gentl
  • Installing New Gauges Rubber Vibration
    12. The speedo was free of the dash and as we removed the speedo from the "top" side of the dash, the rubber vibration gasket came off with it. We slid the rubber gasket from the stock speedo and reinstalled it on the speedo opening in the dash. We then carefully slid the new speedo into place, being careful to work the locking tabs (arrow) on the back of the speedo past the rubber gasket. A little squirt of glass cleaner works well as a lubricant.
    Installing New Gauges Rubber Vibration
    12. The speedo was free of the dash and as we removed the speedo from the "top" side of t
  • Installing New Gauges Locking Ring
    13. With the speedo in position and the locking ring "locked" and holding the speedo in place, we reconnected the electrical. The electrical plug opening in the back of the speedo is facing the opposite direction than the stock unit, this is due to the addition of the tach on the lower half of the speedo.
    Installing New Gauges Locking Ring
    13. With the speedo in position and the locking ring "locked" and holding the speedo in p
  • Installing New Gauges Dash
    14. We turned the dash back over and placed it over the mounting stud. We made sure the dash located correctly the leather tank cover. We replaced the acorn nut and washer on the dash mounting stud and torqued it to 80-100 in-lb. Then we reconnected the battery ground cable, rider`s seat and passenger seat and we were almost done.
    Installing New Gauges Dash
    14. We turned the dash back over and placed it over the mounting stud. We made sure the d
  • Installing New Gauges Mileage Window
    15. Before starting the bike, we checked that all the switches worked, turn signals, horn, etc. You will notice the mileage window has moved to the middle right of the speedo face. Also note the word "color" appears in the window when the ignition switch is turned to accessories and the trip meter button is held in. To set the background color of the gauge and the color of the needles we held the trip meter button in and scrolled through the different colors until we found the one we liked.
    Installing New Gauges Mileage Window
    15. Before starting the bike, we checked that all the switches worked, turn signals, horn
  • Installing New Gauges Speedo Face
    16. There you have it. It took us a couple of days to get used to the new speedo face and different location of the various indicator lights. The instruction sheet suggests filling the gas tank as soon as possible so the "miles to empty" feature of the speedo can adjust itself to your riding habits. We just found out that when the gas level falls into the red zone of the gauge the "miles to empty" will automatically display in the window.
    Installing New Gauges Speedo Face
    16. There you have it. It took us a couple of days to get used to the new speedo face and
  • Installing New Gauges Oil Temperature
    17. Lastly, the oil temperature dipstick, was the easiest to installed. We pulled the stock dipstick, checked the oil level, and then wiped the dipstick clean and set aside. We wiped the new temperature dipstick clean and pushed it into the oil tank filler neck. We like our gauge oriented to read from the right side of the bike.
    Installing New Gauges Oil Temperature
    17. Lastly, the oil temperature dipstick, was the easiest to installed. We pulled the sto
SOURCES
Harley-Davidson Motor Company
By Jake Knoerr
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