The Custom Motorcycle Magazine

From 88ci To 106ci With S&S Cycle

Part II Heads And EFI Build

By Ernie Lopez, Photography by Ernie Lopez
  • Ss 106Ci Hot Setup Kit Socket
    7. First the compression release was threaded into the porthole in the top of the head by hand, then the wire was fished through the top of the socket (arrow).
    Ss 106Ci Hot Setup Kit Socket
    7. First the compression release was threaded into the porthole in the top of the head by
  • Ss 106Ci Hot Setup Kit Specs
    8. Eric tightened and torqued the compression releases to S&S specs.
  • Ss 106Ci Hot Setup Kit Efi System
    9. The next thing Eric worked on was the EFI system. The S&S single bore throttle body kit includes a throttle body assembly, fuel injectors, fuel rail, harness adaptors, and all the hardware, gaskets, S&S intake manifold, and hoses needed for installation.
    Ss 106Ci Hot Setup Kit Efi System
    9. The next thing Eric worked on was the EFI system. The S&S single bore throttle body ki
  • Ss 106Ci Hot Setup Kit Throttle Body
    10. The single bore throttle body is essentially the same size as an S&S Super G carburetor body, with a 52mm bore.
    Ss 106Ci Hot Setup Kit Throttle Body
    10. The single bore throttle body is essentially the same size as an S&S Super G carburet
  • Ss 106Ci Hot Setup Kit Mainfold
    11. To get started the first thing Eric did was bolt the throttle body and the intake manifold together. There is a set of O-rings that need to get placed between the body and manifold.
    Ss 106Ci Hot Setup Kit Mainfold
    11. To get started the first thing Eric did was bolt the throttle body and the intake man
  • Ss 106Ci Hot Setup Kit Map Sensor
    12. Next, the MAP sensor was bolted to the manifold along with the throttle cable mount.
    Ss 106Ci Hot Setup Kit Map Sensor
    12. Next, the MAP sensor was bolted to the manifold along with the throttle cable mount.
  • Ss 106Ci Hot Setup Kit Air Control
    13. Then the idle air control motor with S&S O-ring and seal was installed. Note that there are different motors for specific applications so if you order a kit make sure to check the part number for your specific year and model bike.
    Ss 106Ci Hot Setup Kit Air Control
    13. Then the idle air control motor with S&S O-ring and seal was installed. Note that the
  • Ss 106Ci Hot Setup Kit Throttle Position
    14. Erick installed the throttle position sensor to the right side of the theottle body.
    Ss 106Ci Hot Setup Kit Throttle Position
    14. Erick installed the throttle position sensor to the right side of the theottle body.
  • Ss 106Ci Hot Setup Kit Fuel Injector
    15. Here is a look at the fuel injector installed into the fuel rail before it was installed into the manifold. If you look you can see that the O-rings and seals were treated to a bit of lube to keep from damaging the O-rings as they were installed to ensure no leaks.
    Ss 106Ci Hot Setup Kit Fuel Injector
    15. Here is a look at the fuel injector installed into the fuel rail before it was instal
  • Ss 106Ci Hot Setup Kit Fuel Rail
    16. Once the fuel rail was installed, Eric installed the fuel tube and clip. Then the wire harnesses for the fuel injectors were plugged into the injectors.
    Ss 106Ci Hot Setup Kit Fuel Rail
    16. Once the fuel rail was installed, Eric installed the fuel tube and clip. Then the wir
  • Ss 106Ci Hot Setup Kit Rocker Boxes
    17. With the rocker boxes off, Eric took advantage of the room to install the EFI throttle body.
    Ss 106Ci Hot Setup Kit Rocker Boxes
    17. With the rocker boxes off, Eric took advantage of the room to install the EFI throttl
  • Ss 106Ci Hot Setup Kit Pushrods
    18. Here are the S&S adjustable chrome moly pushrods, chrome pushrod tubes, and the O-ring sets that are part of this kit.
    Ss 106Ci Hot Setup Kit Pushrods
    18. Here are the S&S adjustable chrome moly pushrods, chrome pushrod tubes, and the O-rin
By Ernie Lopez
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