Hot Bike Magazine Homepage Hot Bike
Get Adobe Flash player
 

Motorcycle Paint Jobs - Hot Bike's Painter's Showcase

Painters Across The Country
By Ernie Lopez
Photography by Ernie Lopez
Painters Showcase American Steel
To get started, we needed... 
   
  read full caption
Painters Showcase American Steel
To get started, we needed some identical gas tanks so that everyone had the exact same canvas to work with. We stopped at Cad Works and discussed with them what we planned to do and what we needed. In no time we had seven identical tanks that needed to be shipped across the country. Cad Works started by using 14-gauge (0.075-inch thick) certified American steel.
Painters Showcase Trimmed Part
The material was placed in... 
   
  read full caption
Painters Showcase Trimmed Part
The material was placed in a 500-ton double-action hydraulic press, and then formed utilizing a process called "Deep Draw Forming." The Deep Draw Forming process prevents distortion and spring back associated with other forms of stamping methods. Once the part was formed, they were cut to size with Cad Works' six-axis robot. The result is a trimmed part ready to be welded.
Painters Showcase Welded Together
Tank stampings were welded... 
   
  read full caption
Painters Showcase Welded Together
Tank stampings were welded together utilizing the tungsten inert gas (TIG) process. The complete gas tank was composed of three sheetmetal pieces: left shell, right shell, and the tunnel section. They also welded in a pop-up gas cap, petcock bung, and sunk-in mounts.
Painters Showcase Pressure Tested
Then each tank was pressure-tested... 
   
  read full caption
Painters Showcase Pressure Tested
Then each tank was pressure-tested by placing it in a tub of water with the gas tank filled with over 10 PSI of air. This is done to check for air bubbles, which could be a sign that there is a leak.
Painters Showcase No Leaks
The tank was held underwater... 
   
  read full caption
Painters Showcase No Leaks
The tank was held underwater for over 10 minutes. As long as there were no air leaks, and in our case there weren't, the tank was dried and marked "passed."
Painters Showcase Perfect Tank
Here we have a perfect tank... 
   
  read full caption
Painters Showcase Perfect Tank
Here we have a perfect tank to ship out.

1  | 2  | 3  | 4  | 5  | 6  | 7  | 8  | Next

Honda Accord Research
Honda Accord Read detailed reviews on the all new Honda Accord and compare it with other vehicles you may be thinking of buying. The 2010 Accord has fuel economy of 26 mpg, and can seat 5 people comfortably. You may also be interested in the BMW M6 and the Honda Fit.

Related Photos

Related Articles

 
 
 
2007 CHPP 300 RSD Pro-Street - Floating-Seat, Pro-Street
Chopper City USA's Cobalt Custom.... more
 
Evil Engineering HT Beltdrives
One Evil Looking Beltdrive... more
 
 
Road King On A Rampage
New Wheels, Better Look... more
 
2009 Harley-Davidson Street Glide - Family Bonds
A Father And Son Street Glide Makeover... more
 
Inside The Motorcycle Industry
Garage-Girls Ultimate Biker makeover, and more.... more
 
Hog Trough Drink Caddy
Take a Swig... more