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Motorcycle Paint Jobs - Hot Bike's Painter's Showcase

Painters Across The Country
By Ernie Lopez
Photography by Ernie Lopez
Painters Showcase American Steel
To get started, we needed... 
   
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Painters Showcase American Steel
To get started, we needed some identical gas tanks so that everyone had the exact same canvas to work with. We stopped at Cad Works and discussed with them what we planned to do and what we needed. In no time we had seven identical tanks that needed to be shipped across the country. Cad Works started by using 14-gauge (0.075-inch thick) certified American steel.
Painters Showcase Trimmed Part
The material was placed in... 
   
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Painters Showcase Trimmed Part
The material was placed in a 500-ton double-action hydraulic press, and then formed utilizing a process called "Deep Draw Forming." The Deep Draw Forming process prevents distortion and spring back associated with other forms of stamping methods. Once the part was formed, they were cut to size with Cad Works' six-axis robot. The result is a trimmed part ready to be welded.
Painters Showcase Welded Together
Tank stampings were welded... 
   
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Painters Showcase Welded Together
Tank stampings were welded together utilizing the tungsten inert gas (TIG) process. The complete gas tank was composed of three sheetmetal pieces: left shell, right shell, and the tunnel section. They also welded in a pop-up gas cap, petcock bung, and sunk-in mounts.
Painters Showcase Pressure Tested
Then each tank was pressure-tested... 
   
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Painters Showcase Pressure Tested
Then each tank was pressure-tested by placing it in a tub of water with the gas tank filled with over 10 PSI of air. This is done to check for air bubbles, which could be a sign that there is a leak.
Painters Showcase No Leaks
The tank was held underwater... 
   
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Painters Showcase No Leaks
The tank was held underwater for over 10 minutes. As long as there were no air leaks, and in our case there weren't, the tank was dried and marked "passed."
Painters Showcase Perfect Tank
Here we have a perfect tank... 
   
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Painters Showcase Perfect Tank
Here we have a perfect tank to ship out.

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