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812 Series Shocks And Forks - Sporty Lowering

812 Series Shocks And Fork Lowering From Progressive Suspension

By Jordan Mastagni, Photography by Ernie Lopez, Jordan Mastagni
  • Sporty Lowering Brake Caliper
    10. Robert put the bike on a floor jack, then removed the brake caliper, axle, the front wheel, and fender, and then he loosened the pinch bolts on the trees (pictured here) with a hex socket to remove the fork legs.
    Sporty Lowering Brake Caliper
    10. Robert put the bike on a floor jack, then removed the brake caliper, axle, the front w
  • Sporty Lowering Progressive Fork
    11. The Progressive Fork Lowering Kit consists of two springs, two washers, four top-out springs, two spacers, and instructions.
    Sporty Lowering Progressive Fork
    11. The Progressive Fork Lowering Kit consists of two springs, two washers, four top-out s
  • Sporty Lowering Fork Tube Cap
    12. Robert removed the fork tube cap and drained the fork oil while he extracted the stock springs. Remember to keep some kind of receptacle handy for when the oil starts to drain, and use caution when removing the fork tube cap, because the springs are preloaded and they'll launch out of the fork tubes if you're not careful.
    Sporty Lowering Fork Tube Cap
    12. Robert removed the fork tube cap and drained the fork oil while he extracted the stock
  • Sporty Lowering Damper Rods
    13. The damper rods were then removed (each rod includes a stock top-out spring), and he installed the two Progressive top-out springs (each one is one inch) to lower the fork legs by two inches. Obviously, there is only one damper rod per fork leg, but we wanted to show you the difference between a 1-inch lowering kit (one Progressive top-out spring, left) and the 2-inch lowering kit (two Progressive top-out springs, right).
    Sporty Lowering Damper Rods
    13. The damper rods were then removed (each rod includes a stock top-out spring), and he i
  • Sporty Lowering Damper Rods
    14. After installing the revamped damper rods (per your manual) and the new Progressive springs (close wound end up), he placed the washers on top of the spring. To account for pre-load in the forks he marked the PVC pipe/spacer so that 1/2-inch protruded from the lip based on my riding specs at 5'10"/175 pounds. You can adjust the spacer according to weight and your preferred riding style: For heavier riders/firmer ride, spacer should be longer, but for lighter riders/softer ride, the spacer should be shorter.
    Sporty Lowering Damper Rods
    14. After installing the revamped damper rods (per your manual) and the new Progressive sp
  • Sporty Lowering Fork Oil
    15. Robert replaced the fork oil, and then the fork tube caps were screwed back on.
  • Sporty Lowering Forks
    16. We wanted to show you the difference between one finished fork leg and the stock fork leg. The lowered fork leg is 2 inches shorter than the stock leg.
    Sporty Lowering Forks
    16. We wanted to show you the difference between one finished fork leg and the stock fork
  • Sporty Lowering Pinch Bolts
    17. The process was repeated on the other leg, and then both fork legs were reinstalled and the pinch bolts were tightened up. Then the wheel, axle, caliper, and front fender were replaced.
    Sporty Lowering Pinch Bolts
    17. The process was repeated on the other leg, and then both fork legs were reinstalled an
  • Sporty Lowering Final Measurement
    18. Here is the final measurement of the forks. As you can see, the Progressive Lowering Kit dropped the fork legs about 2 inches and the bike's seat height has only dropped about one inch. It might not sound like much, but it gives the Sporty a more aggressive look. Plus, the new rear shocks with chrome covers look a hell of a lot cooler than the stock springs.
    Sporty Lowering Final Measurement
    18. Here is the final measurement of the forks. As you can see, the Progressive Lowering K
SOURCES
Progressive Suspension, Inc.
By Jordan Mastagni
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