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L.A. Choprods Internal Throttle Kit - Hide It Like You Stole It

L.A. Choprods Internal Throttle

By Toph Bocchiaro, Photography by Toph Bocchiaro

Creating a bike that's sanitary and uncluttered is one of the main stylistic points for many builders and owners. Over the past few years a big trend has been to hide every conceivable nut, bolt, wire, oil line, and any other parts of the build process that go into making a running motorcycle. It usually takes a ton of work to give the impression of simplicity-certainly more effort than just bolting everything together and calling it a day.

A relatively easy modification many owners opt for is hidden handlebar wiring, where the wires are run inside the handlebars. Even brake and clutch lines, along with master cylinders, can be concealed within the bars. A particularly cluttered situation exists around the right grip-with dual throttle cables exiting the throttle, then snaking their way in an arch under the gas tank before mating up to the induction unit (um, carb or EFI throttle body). These push/pull throttles have one cable for opening the butterfly and another to close it. The push cable can close the butterfly in the event the pull cable breaks and the return spring on the butterfly fails. Many a rider has set up his or her scoot with only the pull cable with no ill effect. When you let go of an open throttle, the spring is what returns it to idle position.

Where are we going with this? Well, we got our hands on the latest internal one-cable throttle assembly that conceals the cable within the bars. L.A. Choprods has designed an internal throttle based on customer feedback relating to earlier versions of internal throttles. The company lengthened the outer sleeve, making it easier to secure a grip, and added another bearing to the assembly to enhance the performance of the throttle. Outer parts are made from 1018 mild steel, while all internals are CNC-machined from billet 6061 aluminum and anodized for corrosion prevention. It fits standard 1-inch handlebars and 1-1/8-inch bars with an optional outer sleeve. The handlebars will require some modification that should take less than a couple of hours.

We visited Gard Hollinger and Jay Brown at their L.A. Choprods safehouse hidden within the vast Los Angeles metropolis. The Choprods throttle retails for $170, but we've negotiated a deal for you to save 20 bucks if you mention you saw it in Hot Bike.

  • Choprods Throttle Kit Tubing
    1. The L.A. Choprods internal throttle kit includes (clockwise from top left) inner slider tube, throttle rotor tube, double-row bearing, cable guide, roller bearing sliding pin, and end cap.
    Choprods Throttle Kit Tubing
    1. The L.A. Choprods internal throttle kit includes (clockwise from top left) inner slider
  • Choprods Throttle Kit Handle Bars
    2. After cleaning (barely) the rusty patina from the handlebars, they were put in a vise...
    Choprods Throttle Kit Handle Bars
    2. After cleaning (barely) the rusty patina from the handlebars, they were put in a vise..
  • Choprods Throttle Kit Slider Tube
    3. ...before measuring and marking 3.7 inches from the end of the bar. The inner slider tube will occupy this cut part, making both sides of the handlebars the same length. It's very important to get this measurement correct and to make sure that it's the side of the handlebar (usually right) where the throttle will go.
    Choprods Throttle Kit Slider Tube
    3. ...before measuring and marking 3.7 inches from the end of the bar. The inner slider tu
  • Choprods Throttle Kit Maxisaw
    4. Moving over to the Maxisaw, Gard cut off those 3.7 inches. That's why it's important to get the measurement and the side correct. This cut could be made in your garage with a hacksaw if a Maxisaw isn't available.
    Choprods Throttle Kit Maxisaw
    4. Moving over to the Maxisaw, Gard cut off those 3.7 inches. That's why it's important to
  • Choprods Throttle Kit Machine
    5. Following the cut, the end of the bar was sanded to clean any rough spots.
  • Choprods Throttle Kit Inner Lip
    6. Likewise, the inner lip of the handlebar was cleaned up with a deburring tool.
  • Choprods Throttle Kit Bar
    7. Moving the bar back to the vise, Gard measured 1.725 inches from the end and made a mark before using a spring-loaded punch to mark the spot...
    Choprods Throttle Kit Bar
    7. Moving the bar back to the vise, Gard measured 1.725 inches from the end and made a mar
  • Choprods Throttle Kit Drill
    8. ...where he drilled a 9/64-inch hole.
  • Choprods Throttle Kit Measurement Tool
    9. We verified the location of the hole and then tapped it to 8/32-inch. This would be used to secure the inner slider tube to the bar with the supplied 8/32 x 1/2-inch set screw.
    Choprods Throttle Kit Measurement Tool
    9. We verified the location of the hole and then tapped it to 8/32-inch. This would be use
By Toph Bocchiaro
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