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Jims' Motorcycle Transmissions

Making A Statement The JIMS Way

By William Denish, Photography by Courtesy of JIMS USA, William Denish

To maintain a balanced motorcycle with a monster-tire application, JIMS introduced its right-side-drive six-speed overdrive transmission, which eliminates the need to offset the drivetrain. The right-side-drive transmission can handle a 280/300-series tire and includes critical design improvements for improved street use and reliability.

For example, standard right-side-drive transmission designs use a longer mainshaft than stock. The longer shaft, combined with high-torque loads from big engines and fat tires, causes mainshaft flex, which can result in premature part failure. To minimize flexing of the mainshaft, which is common in high-horsepower and wide-tire applications, JIMS' right-side-drive design incorporates an outboard support bearing for mainshaft integrity. A built-in pump pressure-feeds lubrication to the support bearing through an oil galley in the trap door and pulley cover.

The right-side-drive gearbox includes six speeds, with top gear being an overdrive. The internal gear ratios are as follows: close-ratio 2.91 First, 2.19 Second, 1.59 Third, 1.22 Fourth, 1.10 Fifth, and 0.87 Sixth. Gear ratios from First through Fifth are spaced slightly closer together than the Fat 5's intermediate ratios.

JIMS' right-side-drive transmissions are available for Evo- and Twin Cam-style transmission mounts and will bolt into most RSD-specific frames with no frame modifications. All case covers are CNC-machined from billet aluminum, then polished and chrome-plated. Black, silver, and polished cases are available. Additionally, the gearbox can be ordered with either hydraulic or cable clutch actuation.

If you're building a high-torque engine or wide-tire bike, JIMS' Fat 5 overdrive and right-side-drive six-speed transmissions may just be your ticket to hooking up ground-stumping power and a smooth, balanced ride.

We wanted to see for ourselves what the JIMS Fat 5 overdrive and right-side-drive six-speed transmissions look like, so we decided to disassemble each one. Follow along and see for yourself. We'll start with the Fat 5.

  • Jims Motorcycle Transmissions Gears
    JIMS took advantage of its compact shifter design and redesigned every Fat 5 gear to increase width and strength. Fat 5 gears on the left, stock gears on the right.
    Jims Motorcycle Transmissions Gears
    JIMS took advantage of its compact shifter design and redesigned every Fat 5 gear to incre
  • Jims Motorcycle Transmissions Fat 5 Overdrive
    Here's the fully assembled JIMS Fat 5 overdrive transmission with Evo mounts and black Softail case. Included is a Neutral indicator switch and mounting for an electronic speed sensor. Silver and polished cases are also available.
    Jims Motorcycle Transmissions Fat 5 Overdrive
    Here's the fully assembled JIMS Fat 5 overdrive transmission with Evo mounts and black Sof
  • Jims Motorcycle Transmissions Top Cover Removed
    Disassembly starts by removing the top cover's four Allen-head cap screws and the cover, exposing the shifter mechanism (top left corner), pillow blocks, and shift drum.
    Jims Motorcycle Transmissions Top Cover Removed
    Disassembly starts by removing the top cover's four Allen-head cap screws and the cover, e
  • Jims Motorcycle Transmissions Shift Drum Removed
    After unbolting four cap screws, the pillow blocks and shift drum were removed as a unit, revealing the Fat 5's internal gearset, three shift forks, and shift-fork shaft.
    Jims Motorcycle Transmissions Shift Drum Removed
    After unbolting four cap screws, the pillow blocks and shift drum were removed as a unit,
  • Jims Motorcycle Transmissions Side Cover Removed
    The next step was to remove the chrome side cover, which is attached to the trap door with six cap screws. Now the ends of the mainshaft (left) and countershaft were exposed. The hollow mainshaft contains the clutch-release rod. A chain sprocket or belt pulley can be mounted on other end of the mainshaft for the secondary drive.
    Jims Motorcycle Transmissions Side Cover Removed
    The next step was to remove the chrome side cover, which is attached to the trap door with
  • Jims Motorcycle Transmissions Gear Set
    After removing the socket set screw near the top of the trap door, the shift forks and shift-fork shaft were removed. Next, the trap door and gearset were removed from the case after unscrewing eight cap screws. The proper method for removing the trap door is to use the JIMS door puller, although some mechanics tap the left side of the mainshaft with a soft mallet.
    Jims Motorcycle Transmissions Gear Set
    After removing the socket set screw near the top of the trap door, the shift forks and shi
By William Denish
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