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103 Cubic Inches Of Harley

Triple Digits for the Road Glide, Part 2

103 Cubic Inches Of Harley Flywheel Jpg
With the new stroker flywheel installed, the cases were sealed and bolted together. Danny then pushed the stator plug through the case and slid the stator into position over the sprocket shaft.
103 Cubic Inches Of Harley Flywheel Jpg
With the new stroker flywheel installed, the cases were sealed and bolted together. Danny

After a year of waiting, two months ago we finally tore into the motor of our long-term Road Glide to install Harley's Screamin' Eagle 103ci Stage 1 Kit. That's right-now our RG will boast the same 1,690 cubic centimeters of displacement as the CVO touring models and still be totally EPA-approved and CARB (California Air Resources Board)-certified.

As we all know, bigger is better, and no one likes to admit that their bike is still trapped in the land of stock displacement. Well, Harley's 103 kit is comprised of all the tested and proven components that will shoot your bike out of the overpopulated double-digit world and into the new frontier of triple-digit displacement. The kit consists of a new 4.375-inch stroker flywheel assembly, 3.875-inch Big Bore cast pistons and cylinders, SE 253 cams, SE cylinder heads, air-cleaner assembly and cover insert, and replacement catalyst mufflers (when required). The catalyst mufflers are mandatory to make this setup a 50-state street-legal kit when used on certain '04-'06 Touring models. The stock mufflers are required on '03 Touring models.

Since this is a stroker kit, that means the entire motor had to be torn down so the cases could be split and the flywheel assemblies swapped out. To handle such an involved task, we headed over to Laidlaw's Harley-Davidson, located in Baldwin Park, CA. Laidlaw's has been around for more than 45 years and recently moved into a new state-of-the-art facility with all the latest and greatest technology, such as a specially desinged dyno room and a 250i Dynojet Dynometer. Laidlaw's also has Danny DiLorenzo, a long-time employee who's known for his skills and knowledge of building reliable, high-performance motors. Back in August we got as far as completely tearing down the motor and swapping out the stock flywheel for the new stroker assembly, and then bolting the bottom end back together. Follow along as we finish the build and then hit the dyno.

  • 103 Cubic Inches Of Harley Removing Cams Jpg
    Next, Danny turned to swapping out the stock cams for the new SE 253 camshafts. In order to remove the cams from the cam plate, Danny used a spring tension tool to relieve the pressure of the inner cam chain, then used a press to push the cam assembly out of the plate.
    103 Cubic Inches Of Harley Removing Cams Jpg
    Next, Danny turned to swapping out the stock cams for the new SE 253 camshafts. In order t
  • 103 Cubic Inches Of Harley Cams Jpg
    Here's a comparison of the stock cam (left) and the new SE 253 cam (right). The stock cams have .480-inch lift on the intake/exhaust and 229/222 degrees duration on the intake/exhaust, whereas the new SE cams have .538-inch lift on the intake/exhaust and 240/256 degrees duration on the intake/exhaust.
    103 Cubic Inches Of Harley Cams Jpg
    Here's a comparison of the stock cam (left) and the new SE 253 cam (right). The stock cams
  • 103 Cubic Inches Of Harley Tension Pad Jpg
    Danny inspected the chain tensioner pads and noticed they showed some wear, so he replaced them with new ones. Here you can see a used pad (left) compared to a new pad (right).
    103 Cubic Inches Of Harley Tension Pad Jpg
    Danny inspected the chain tensioner pads and noticed they showed some wear, so he replaced
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