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Installing a Caliber Exhaust

Installing a Caliber Motorcycle Exhaust System on a 1996 Harley Davidson Springer Softail
February, 2009
Caliber Exhaust Install Installed
Here is Caliber's C-710 two-into-one... 
   
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Caliber Exhaust Install Installed
Here is Caliber's C-710 two-into-one exhaust installed on our '96 Springer.
Caliber Exhaust Install In Box
We decided to go with Caliber's... 
   
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Caliber Exhaust Install In Box
We decided to go with Caliber's C-710 two-into-one pipe (MSRP: $500). As most people already know, the backpressure created by a two-into-one exhaust system is your best bet for obtaining more horsepower and torque at the bottom end. Besides being a two-into-one, the Caliber C-710 system features a stepped header design, which makes the pipe more efficient and helps produce more power.
Caliber Exhaust Install In Place
The C-710 system comes with... 
   
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Caliber Exhaust Install In Place
The C-710 system comes with three-piece full-coverage heat shields to help hide any discoloration that may take place.
Caliber Exhaust Install Baffle
These pipes also come with... 
   
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Caliber Exhaust Install Baffle
These pipes also come with a 2-inch and 1-3/4-inch baffle.
Caliber Exhaust Install Installing Baffle
As LifeStyle Cycles is a Samson/Caliber... 
   
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Caliber Exhaust Install Installing Baffle
As LifeStyle Cycles is a Samson/Caliber exhaust dealer, it was just a matter of rolling the bike around back for a baseline dyno run, and then Scott, one of LifeStyle's lead custom projects technicians, quickly removed the stock exhaust and began installing the Caliber pipes.
Caliber Exhaust Install Installing
After Scott installed new... 
   
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Caliber Exhaust Install Installing
After Scott installed new exhaust gaskets, the pipes were lined up and loosely bolted to the heads.
Caliber Exhaust Install Heat Shield
Next, the heat shield clamps... 
   
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Caliber Exhaust Install Heat Shield
Next, the heat shield clamps were slid into the back of the heat shields.
Caliber Exhaust Install Positioning Heat Shield
Then Scott placed the heat... 
   
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Caliber Exhaust Install Positioning Heat Shield
Then Scott placed the heat shields into position over the pipes and tightened them down.
Caliber Exhaust Install Bracket
This is the mounting bracket... 
   
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Caliber Exhaust Install Bracket
This is the mounting bracket that helps keep the tail end of the exhaust secured to the bike. The side with two holes bolts to the frame, and the other side bolts to the end of the exhaust.
Caliber Exhaust Install
With the heat shield and bracket... 
   
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Caliber Exhaust Install
With the heat shield and bracket in place and the exhaust properly aligned, Scott tightened down the flange bolts.
Caliber Exhaust Install
All that was left was to install... 
   
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Caliber Exhaust Install
All that was left was to install the billet end cap and make a couple of runs on the dyno.

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