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Bdm Suspension Kit Entire Kit

2006 Big Dog Mastiff Motorcycle Adjustable Air Ride Suspension

Mastiff Air Ride
August, 2006
By Toph Bocchiaro
Bdm Suspension Kit Entire Kit
Opening up the box from BDM... 
   
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Bdm Suspension Kit Entire Kit
Opening up the box from BDM we found (clockwise from top) the compressor bracket, air compressor, standard hydraulic shock, air shock, nylon tubing, and air-pressure gauge.
Bdm Suspension Kit Battery Removal
After the seat was taken off,... 
   
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Bdm Suspension Kit Battery Removal
After the seat was taken off, the motorcycle was tied down to the bike lift and the battery removed.
Bdm Suspension Kit Wiring
The wires we would need to... 
   
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Bdm Suspension Kit Wiring
The wires we would need to power up and operate the air pump were already in place in the wiring harness-cleanly zip-tied together, ready to be used.
Bdm Suspension Kit Starter And Battery Box
The compressor bracket with... 
   
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Bdm Suspension Kit Starter And Battery Box
The compressor bracket with the air compressor attached bolts up to the right side of the battery box. This configuration places the air compressor neatly between the top of the starter and the bottom of the battery box.
Bdm Suspension Kit Battery Reinstallation
Before going any further,... 
   
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Bdm Suspension Kit Battery Reinstallation
Before going any further, Dave reattached the battery to ensure that the air pump was operating. BDM built a nifty mechanism into its factory-equipped electronics that uses the existing handlebar buttons to engage and disengage the air pump.
Bdm Suspension Kit Handlebar Controls
To activate the pump, the... 
   
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Bdm Suspension Kit Handlebar Controls
To activate the pump, the key switch was turned on. Then the air-ride system was activated by pressing the start button. Once activated, the Hi/Lo switch on the left-hand control either pressurizes or depressurizes the system.
Bdm Suspension Kit Shock Plate Removal
Once the pump and electronics... 
   
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Bdm Suspension Kit Shock Plate Removal
Once the pump and electronics checked out, the next step was to remove the shock plate...
Bdm Suspension Kit Shock Removal
...and the two horizontally... 
   
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Bdm Suspension Kit Shock Removal
...and the two horizontally mounted Softail-style shocks from beneath the bike.
Bdm Suspension Kit Air Shock Installation
Once the OEM shocks were removed,... 
   
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Bdm Suspension Kit Air Shock Installation
Once the OEM shocks were removed, the air shock was installed into the left side of the bike.
Bdm Suspension Kit Hydraulic Shock Installation
Then the hydraulic shock was... 
   
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Bdm Suspension Kit Hydraulic Shock Installation
Then the hydraulic shock was bolted up to the right side. An added safety feature of this system is that if for some reason the air pump loses power or an air line gets cut from road debris, the hydraulic shock will keep the bike raised enough so the fender can't rub on the tire. At the very least, it will get you home while saving your paintwork.
Bdm Suspension Kit Air Line Installation
At this point it was time... 
   
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Bdm Suspension Kit Air Line Installation
At this point it was time to hook up the air line from the compressor to the air shock and the line for the pressure gauge.
Bdm Suspension Kit Pressure Gauge
The oil-filled pressure gauge... 
   
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Bdm Suspension Kit Pressure Gauge
The oil-filled pressure gauge was fitted to the right rear rocker-box cover with the provided longer bolt and adjusted for optimum visibility. BDM suggests typical running pressures of 90-120 psi without the rider aboard. Total ride-height adjustment of the air system was 1-1/2 inches with a nice plush ride.

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