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More Than A Muffler

Bolt-On Performance
February, 2009
0410Hb Buell 01 Z
Here is the Pro-Series XB... 
   
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0410Hb Buell 01 Z
Here is the Pro-Series XB Racing kit, muffler, ECM, and high flow air filter.
Buell Lightning Xb12scg Right Side View
This is the bike with the... 
   
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Buell Lightning Xb12scg Right Side View
This is the bike with the stock muffler.
Buell Lightning Xb12scg Rear View
Klassert rolled the Buell... 
   
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Buell Lightning Xb12scg Rear View
Klassert rolled the Buell onto the Dyno and tied it down.
Buell Lightning Xb12scg Left Side Air Filter View
Klassert rolled the Buell... 
   
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Buell Lightning Xb12scg Left Side Air Filter View
Klassert rolled the Buell onto the lift and started by removing the fake gas tank cover, air box, and old filter.
Buell Lightning Xb12scg Rear View
After the first Dyno run,... 
   
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Buell Lightning Xb12scg Rear View
After the first Dyno run, the numbers for our XB12S with the stock exhaust setup were 89 hp and 73 lb-ft of torque.
Buell Lightning Xb12scg Battery View
On the Buell, you do not have... 
   
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Buell Lightning Xb12scg Battery View
On the Buell, you do not have access to the spark plug wires, so he used the ignition wire under the seat to get a signal for the Dyno.
0410Hb Buell 07 Z
To get as much air to the... 
   
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0410Hb Buell 07 Z
To get as much air to the bike as possible, the air filter was replaced with a high-flow filter. Up top is the new filter.
0410Hb Buell 08 Z
Inside the air ram is a rubber... 
   
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0410Hb Buell 08 Z
Inside the air ram is a rubber snorkel that was also removed to open the airflow.
Buell Lightning Xb12scg Left Side Air Filter View
The new filter was installed... 
   
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Buell Lightning Xb12scg Left Side Air Filter View
The new filter was installed and the air box was bolted back on.
Buell Lightning Xb12scg ECM View
Next, the old ECM was removed... 
   
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Buell Lightning Xb12scg ECM View
Next, the old ECM was removed from the bike and replaced with the new XB Racing ECM.
Buell Lightning Xb12scg Exhaust View
Klassert had to remove the... 
   
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Buell Lightning Xb12scg Exhaust View
Klassert had to remove the chin spoiler the get to the front mounting strap for the muffler.
Buell Lightning Xb12scg Drive Belt View
Before he could get to the... 
   
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Buell Lightning Xb12scg Drive Belt View
Before he could get to the rear two straps, the belt tensioner needed to be removed. He could then get to the two strap bolts.
Buell Lightning Xb12scg Muffler View
After all the mounting straps... 
   
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Buell Lightning Xb12scg Muffler View
After all the mounting straps were unbolted, the Torca clamp was loosened; the throttle position cable that operated the butterfly in the old muffler was removed.
0410Hb Buell 14 Z
Here is the old muffler compared... 
   
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0410Hb Buell 14 Z
Here is the old muffler compared to the new XB exhaust. The new one is lighter, shorter, has dual outlets, and is coated in polished silver ceramic.
Buell Lightning Xb12scg New Muffler View
Klassert placed the new muffler... 
   
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Buell Lightning Xb12scg New Muffler View
Klassert placed the new muffler on the bike and tightened the straps. He also used high-heat silicon on the Torca clamp and tightened to 40 lb-ft. He then bolted the chin spoiler back on the Buell.
0410Hb Buell 16 Z
The new muffler doesn't have... 
   
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0410Hb Buell 16 Z
The new muffler doesn't have a throttle butterfly, so the cable that mounts to the muffler and the module was removed from the air box.
Buell Lightning Xb12scg Rear Left Side View
With everything in place,... 
   
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Buell Lightning Xb12scg Rear Left Side View
With everything in place, Klassert re-calibrated the throttle position sensor (TPS) for the new ECM. He then took the bike back over to the Dyno.

Honda Accord Research
Honda Accord Read detailed reviews on the all new Honda Accord and compare it with other vehicles you may be thinking of buying. The 2010 Accord has fuel economy of 26 mpg, and can seat 5 people comfortably. You may also be interested in the BMW M6 and the Honda Fit.

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