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Bagger Makeover

Sleek Comfort
By Howard Kelly
0405Hb Bagger00b Z
0405Hb Bagger01 Z
Step one is to start somewhere,... 
   
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0405Hb Bagger01 Z
Step one is to start somewhere, we chose the front fender. After removing the fender trim light, we went to the mounting bolts and found that a small bracket folds over the retaining nuts and must be bent out of the way before getting things loose.
0405Hb Bagger02 Z
A good look at the bracket... 
   
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0405Hb Bagger02 Z
A good look at the bracket and nuts that needed to come off each side.
Harley Davidson Road King Right Side Front Wheel View
When lifting the fender off,... 
   
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Harley Davidson Road King Right Side Front Wheel View
When lifting the fender off, the wiring for the light, that needs to be cut off, will be encountered.
0405Hb Bagger04 Z
In the rare event this bike... 
   
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0405Hb Bagger04 Z
In the rare event this bike becomes a historical classic, we put some shrink wrap on the wires and tucked them up in the fairing, should someone ever want to restore it to stock.
0405Hb Bagger05 Z
The RWD (Russ Wernimont Designs)... 
   
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0405Hb Bagger05 Z
The RWD (Russ Wernimont Designs) fender is a beautifully shaped one-piece design; we went with a 6.25-inch version. Although designed to fit 16-inch wheels, it will work just fine with our 18-inchers.
0405Hb Bagger06 Z
Just like when building a... 
   
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0405Hb Bagger06 Z
Just like when building a full custom, a blank fender requires allowance for tire expansion when positioning it. We used a length of fuel line and some tape to hold it in place...
0405Hb Bagger07 Z
...before we slid the fender... 
   
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0405Hb Bagger07 Z
...before we slid the fender in place and went to work marking the mounting holes.
0405Hb Bagger08 Z
With the fender secured to... 
   
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0405Hb Bagger08 Z
With the fender secured to a work station and some wood blocks to reinforce it, we drilled the four mounting holes.
0405Hb Bagger09 Z
Not satisfied with finding... 
   
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0405Hb Bagger09 Z
Not satisfied with finding pre-made fender spacers, Murrow fired up the lathe from his AB Tech business, to cut four 0.8125-inch pieces.
0405Hb Bagger10 Z
AB Tech makes many different... 
   
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0405Hb Bagger10 Z
AB Tech makes many different versions of this fender spacer. These temporary slugs will be replaced by the real thing by the time the paint work is done, but a new design is required for TC bagger model legs.
Harley Davidson Road King Left Side Front Wheel New Fender View
Needless to say the new RWD... 
   
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Harley Davidson Road King Left Side Front Wheel New Fender View
Needless to say the new RWD fender makes a billion-percent upgrade to the look of the front of the bagger. It's cleaner, smoother, and much more stylish.
Harley Davidson Road King Gas Tank View
The gas tank comes off by... 
   
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Harley Davidson Road King Gas Tank View
The gas tank comes off by draining the fuel, removing the fuel sensor, and lifting it off the bike. When removing the fuel valve, be gentle with the vacuum line.
0405Hb Bagger13 Z
The new Drag Specialties tank... 
   
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0405Hb Bagger13 Z
The new Drag Specialties tank is an incredible bolt-on piece available for carbureted models. The only modification that goes along with adding its 2-inch stretch shape is the front of your seat needing to be cut back to fit the pocket.
Harley Davidson Road King New Gas Tank Fitment View
As we slid the tank in place,... 
   
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Harley Davidson Road King New Gas Tank Fitment View
As we slid the tank in place, we were immediately impressed with how perfectly it fit the existing mounting positions.
Harley Davidson Road King New Gas Tank Wire Connections View
Included with the kit is... 
   
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Harley Davidson Road King New Gas Tank Wire Connections View
Included with the kit is a new fuel-sending unit gasket and a cover panel, in case you decide to eliminate the fuel gauge. Obviously, before adding fuel to the tank, it must be thoroughly rinsed out; we suggest applying a sealant to the inside to prevent any metal debris from ever coming loose and blocking a fuel line
0405Hb Bagger16 Z
The dash comes with rubber... 
   
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0405Hb Bagger16 Z
The dash comes with rubber trim to cover its edges and installation hardware. We plan to spend a few minutes with a belt grinder evening out the panel edges before paint, but it shouldn't take more than 30 minutes to make it perfect -- very impressive for a bolt-on custom tank.
Harley Davidson Road King Rear Right Side View
We then moved to the rear... 
   
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Harley Davidson Road King Rear Right Side View
We then moved to the rear for the filler panels. First, the saddlebags came off.
Harley Davidson Road King Rear Fender View
When reading the catalog information... 
   
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Harley Davidson Road King Rear Fender View
When reading the catalog information (which we did not) for the filler panels, it explains that the stock license plate mount must be removed, and find a new mount found. We were not prepared for this part of the conversion.
Harley Davidson Road King Rear Fender View
This small bracket replaces... 
   
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Harley Davidson Road King Rear Fender View
This small bracket replaces the license plate bar on both sides.
Harley Davidson Road King Rear Fender View
Using the included hardware,... 
   
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Harley Davidson Road King Rear Fender View
Using the included hardware, the filler panels install with zero modifications.
0405Hb Bagger21 Z
At this stage, we decided... 
   
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0405Hb Bagger21 Z
At this stage, we decided it would be a good time to install a set of Carlini rear bag guard eliminator brackets.
Harley Davidson Road King Rear Wheel View
While we will give up the... 
   
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Harley Davidson Road King Rear Wheel View
While we will give up the additional bag protection, the change offers more passenger footroom and a cleaner look.
Harley Davidson Road King Left Side View Harley Davidson Road King Right Side View Harley Davidson Road King Steering Column View
Harley Davidson Road King Rear View

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