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95-inch Twin-Cam Upgrade

With TP Engineering and JIMS
From the February, 2009 issue of Hot Bike
By Greg Friend
Illustrators: Greg Friend
0303Hb Cam00 Z
0303Hb Cam01 Z
Here is a good shot inside... 
   
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0303Hb Cam01 Z
Here is a good shot inside of the top of the rocker box. Notice the two-chamber design of the air/oil separator on the left and the rocker clearances machined into the back and front of the box. As an added bonus, TP Engineering provides extra gasket material for the air/oil separating chamber. Next time you take the top off the boxes in the future, you can replace the gasket.
0303Hb Cam02 Z
The lower rocker box is just... 
   
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0303Hb Cam02 Z
The lower rocker box is just as gorgeous as its counterpart on top. Check out the precision-machined rocker arm shaft bores and the air/oil separation chamber on the right.
Harley Davidson Taking Off The Gas Tank View
To get the stock rocker boxes... 
   
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Harley Davidson Taking Off The Gas Tank View
To get the stock rocker boxes off, we had to remove the seat and gas tank.
Harley Davidson Engine View
We then unbolted each of the... 
   
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Harley Davidson Engine View
We then unbolted each of the stock upper rocker boxes.
0303Hb Cam05 Z
This photo illustrates where... 
   
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0303Hb Cam05 Z
This photo illustrates where the rocker arms rockers were coming in contact with one of the support gussets of the rocker boxes -- one of the reasons our valvetrain was making so much noise.
0303Hb Cam06 Z
TP Engineering rocker boxes... 
   
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0303Hb Cam06 Z
TP Engineering rocker boxes (on the left) are machined for more clearance in contrast to the stock boxes.
Harley Davidson Removing The Rocker Assembly View
With a box-end ratchet, we... 
   
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Harley Davidson Removing The Rocker Assembly View
With a box-end ratchet, we removed the stock rocker assembly.
0303Hb Cam08 Z
On the left is a view of the... 
   
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0303Hb Cam08 Z
On the left is a view of the stock rocker and breather assembly versus our new, simpler JIMS 1.625 ratio roller rocker arms and rocker shafts.
Harley Davidson Engine Gasket View
We installed a new gasket... 
   
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Harley Davidson Engine Gasket View
We installed a new gasket before the lower rocker box...
Harley Davidson Installing The TP Rocker Box View
...and slid the new TP unit... 
   
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Harley Davidson Installing The TP Rocker Box View
...and slid the new TP unit in place.
Harley Davidson Installing The TP Rocker Box View
The TP shafts are marked to... 
   
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Harley Davidson Installing The TP Rocker Box View
The TP shafts are marked to indicate where the relief is for the lower box mounting bolt. We used use a magnet to pull this shaft out and realign it.
0303Hb Cam12a Z
Each JIMS roller rocker arm... 
   
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0303Hb Cam12a Z
Each JIMS roller rocker arm is specifically labeled for proper placement in the rocker boxes. Photo 12B is a close up view of the roller tip and inner brass bushing that carries the rocker shaft.
0303Hb Cam13 Z
We tightened up the lower... 
   
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0303Hb Cam13 Z
We tightened up the lower boxes and rockers...
0303Hb Cam14 Z
...with a little medium-strength... 
   
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0303Hb Cam14 Z
...with a little medium-strength thread locker...
Harley Davidson Installing The TP Rocker Box View
...and the appropriate bolt... 
   
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Harley Davidson Installing The TP Rocker Box View
...and the appropriate bolt and washer combination. We then bolted down the top of the rocker box covers.
Harley Davidson Adjusting The Pushrods View
We already had adjustable... 
   
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Harley Davidson Adjusting The Pushrods View
We already had adjustable pushrods installed on our Twin Cam, but to be safe, we did the adjustment again. Adjustable pushrods are available in a variety of thread pitches; adjust your pushrods to their particular specifications.
Harley Davidson Engine View
The finished product! Not... 
   
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Harley Davidson Engine View
The finished product! Not only did we hear less valvetrain noise, we were positive that the boxes were not interfering with the rockers. The TP Engineering rocker boxes really give the engine a beefier appearance, and the chrome adds to the bike's good looks.

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