The Custom Motorcycle Magazine

A Top-Shelf Ride | 2010 Top Shelf Customs

Al Raposo’s Rigid

By , Photography by Mark Kawakami
2010 Top Shelf Customs Front View
2010 Top Shelf Customs Front View

"It was time for Al to get his raked-out taste of the highlife, so he put pen to paper and with the guidance of Barry they both built this stellar cycle."

On the outskirts of Huntington Beach, California, on Bolsa Chica Road lies a place known as Top Shelf Customs. Since 2003 Barry Lacour and his right-hand man, Al Raposo, have been building some solid retro-styled choppers for legions of SoCal riders, but not this bike. It was time for Al to get his raked-out taste of the highlife, so he put pen to paper and with the guidance of Barry they both built this stellar cycle.

2010 Top Shelf Customs Rear View

Starting the build was a custom-built single-downtube frame by Anthony at Chassis Design that was raked 35 degrees. The frame was also designed to have the backbone stretched 2 inches out and 1 inch up. A set of Chassis Design narrow trees hold the 39mm Showa forks in place and add that old-school look.

When it came time to power the bike, a fully polished Ultima 120ci motor was used with a Mikuni 42mm carb topped off with a Goodson air cleaner. To spit out the gasses, Top Shelf fabbed a set of stainless exhaust pipes with aluminum tips. The powerplant shifts via a Harley-Davidson five-speed transmission kept in check with a beautifully polished BDL 2-inch beltdrive.

  • 2010 Top Shelf Customs Exhaust Pipe
  • 2010 Top Shelf Customs Custom Seat
  • 2010 Top Shelf Customs License Plate
2010 Top Shelf Customs Side View

Such a big-inch motor needed a meaty tire out back to keep the power on the ground, but nothing too extreme. Al went with a Metzeler 200 tire wrapped around an 18-inch 60-spoke wheel from DNA. Up front, a 21-inch 60-spoke DNA wheel was also shod in Metzeler rubber.

Al is a rather big fella, so a set of forward controls was a must. Since Top Shelf is an authorized Performance Machine dealer, a set of PM’s classic foot controls in black were used. Up top Al also used a set of PM Contour controls, which were bolted to a set of Top Shelf’s SST Short bars, Shorty risers, and Smasher grips.

The seating surface started out as a hand-pounded solo pan by James Geirman and was then covered with hand-tooled leather by Swap Meet Carl.

2010 Top Shelf Customs Pinstriped Fuel Tank

The sheetmetal is the perfect combination of old and new. The Sean Gibbsmade tank along with a West Coast Choppers rear fender and struts set the look of the bike off really well. Once the tank and fender were mocked up and proved to be a winning pair, Taylor Schultz of Schultz Design sprayed them, along with the oil tank and frame in Floating Turd Brown mini-flake. Taylor then broke out the 00 Mack brush and topped them off with hot-rodstyle pinstripes.

Getting personal bikes built between customer’s bikes isn’t ever easy, but Barry and Al made it happen with plenty of late nights and early mornings. In three month’s time it was Al’s turn to throw a leg over one of Top Shelf’s nicest creations. It must have been a special day for Mr. Raposo because this time he got to bring it home and pay the over-inflated California registration on it. HB

Specifications
Bike OwnerAl Raposo
Shop NameTop Shelf Customs
Shop Phone(714) 903-8042
Shop Websitetopshelfcustoms.com
Year/Make/Model2010/Top Shelf Customs
FabricationTop Shelf Customs/Al Raposo
AssemblyTop Shelf Customs/Al Raposo
Build TimeThree Months

Engine
Year/Manufacturer2010/Ultima
Type/SizeEvo/120ci
BuilderUltima
CasesUltima
CylindersUltima
HeadsUltima
Rocker BoxesUltima
CarbMikuni
Air CleanerDennis Goodson
ExhaustTop Shelf Customs

Transmission
Year/Manufacturer/TypeH-D/Five-Speed
CaseH-D
ClutchBDL
Primary 2-Inch BDL

Frame
Year/Manufacturer2010/Chassis Design
Rake35 Degrees
Stretch2-Inches Up 1-Inch Out

Suspension
Manufacturer FrontShowa 39mm
LengthStock
Triple TreesChassis Design
Manufacturer RearN/A
SwingarmN/A

Wheels, Tires, And Brakes
Manufacturer Front/TypeDna/60-Spoke
Size-Height/Width 21x2.15
Tire/SizeMetzeler/90/90-21
CaliperPM
RotorPM
Manufacturer Rear/TypeDna/60-Spoke
Size-Height/Width18x5.5
Tire/SizeMetzeler/200/55-18
CaliperPM
RotorPM

Finish/Paint
ColorFloating Turd Brown
PainterSchultz Design/Taylor Schultz
GraphicsTaylor Schultz

Accessories
Rear Fender West Coast Choppers
Fender Struts West Coast Choppers
Gas Tank And Cap Sean Gibbs
Oil Tank Chassis Design
Handlebars Top Shelf Customs
Hand ControlsPM
Foot ControlsPM
Footpegs PM
Headlight Not Sure
Taillight Top Shelf Customs
License Mount Top Shelf Customs
Seat James Geirman/Swapmeet Car

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